ELANTAS Electrical Insulation

Tooling & Prototyping Materials

For more than 50 years ELANTAS Europe develops and produces boards for model, mould and prototype making. As specialist in formulating epoxy & polyurethane resins in liquid and solid form our customers benefit from our know-how and long-term experience.

Our processes include:

Manual with gelcoat, casting and laminating of liquid resins - We offer a wide range of epoxy and polyurethanes for mold making including different viscosities, reactivities, harnesses and abrasion resistances. Final application areas are prototypes, master models, jigs, foundry patterns, tools for composite parts and thermoforming molds in combination with suitable gel-coats or release agents.

CNC modelling paste - CNC modelling pastes are machine applied extrudable pastes availabe in different densities, used for medium and large model making (car style, boats, wind mill blades).

Tooling boards and blocks : Polyurethane and epoxy based machinable blocks used for styling and master models, foundry patterns, core boxes, pilot moulds, master models as well as tools for molding pre-pregs composites.

Depending on your individual requirements we offer different search and selection functions to help you find the appropriate material. The listed products are an extract from our actual product portfolio. More products are available on request.

Do you need further information about our tooling materials? Please get in touch with us. We are looking forward to your email to engineeringmaterials.elantas.europe@remove-this.altana.remove-this-also.com.

 

Available in several densities for styling, models and tools.

Modelling and tooling boards

PURBLOCK PB 080 YELLOW d= 80 Kg./m3* styling & core parts

PURBLOCK PB 120  YELLOW d= 80 Kg./m3* styling & core partsPURBLOCK PB 160  NATURAL WHITE d= 80 Kg./m3* styling & core partsPURBLOCK PB 250  YELLOW d= 250 Kg./m3* large styling models
*Available only in large boards and full pallets
PURBLOCK PB 180 GREY - d=180 Kg./m3 styling modelsPURBLOCK PB 302 PINK - d=300 Kg./m3 styling modelsPURBLOCK PB 480  APRICOT d=480 Kg./m3 styling and modelsPURBLOCK PB 550 LIGHT BROWN–  d=550 Kg./m3 master models and styling
PURBLOCK PB 700 BROWN – d=700 Kg./m3 master modelsPURBLOCK PB 1040 YELLOW – d=1150 Kg./m3 foundry patterns, hammer tooling, milling prototypes PURBLOCK PB 1100 BEIGE – d=1150 Kg./m3 foundry patterns, jigs, toolsPURBLOCK PB 1201 GREEN – d=1200 Kg/m3 foundry patterns, metal forming tools.
PURBLOCK PB 1250 GREEN –d=1250 Kg/m3 foundry patterns, metal forming toolsPURBLOCK PB 1500 RED – d=1500 Kg./m3 foundry patterns, jigs, metal forming toolsPURBLOCK PB 1660  ALUMINIUM – D=1700 Kg./m3 foundry patterns, tools, jigsEPIBLOCK EB 690 GREEN – d=650 Kg./m3  Master Models and Pre-pregs tools

Epoxy gelcoats for model and mold making, application by brush. This is the first layer giving performance to the mold. Available in different grades.

Resin Harderner ColourMixing Ratio (W/W)Pot Life min. 25°CMax Thickness mmTG °CCharacteristics
Elan-tech® MG 516NF W 501N
W 557
Red100:11
100:9
18-25
20-30
0,5-1
0,5-1
120
120
Medium sandability and chemical resistant. PU integral skin and RTM moulds.
Elan-tech® MG 536 W 503
W506
Brown100:19
100:33
15-25
182
0,5-1
0,1-1
150
190
High thermal and chemical resistant. Polissable. Pre-preg tools, thermoforming tools and molds.
Elan-tech® MG 543 K 09N
W 501N
W 557N
Light Green100:9
100:9
100:7,5
15-25
20-35
30-40
1,5-2
1,5-2
1-1,5
100
102
116
Hard, chemical and abrasion resistant but polishable. Ceramic case moulds.
Elan-tech® MG 544 K 09N
W 503
W 501N
W 557
Blue100:9
100:9
100:9
100:7
12-18
15-25
26-34
30-40
1-2
1-1,5
1-2
1-1,5
110
107
112
112
Hard, abrasion and chemical resistant- for foundry pattern and mould.
Elan-tech® MG 602
MG 603
K 09N
W 503
White or 
Light
Green
100:10
100:19
16-24295Sandable and polishable, thixotropic, Negatives and ceramic case moulds.
Elan-tech® MG 798
MG799
K 09N Green
Yellow
100:10
100:10
15-20
16-24
1-1,5
1-1,5
n.a n.aSemi-flexible gelcoat (MG798 softer, MG799 harder) for ceramic sanitaryware case mould.
Elan-tech® MC 1163 W 500 Grey
Aluminium
100:930-401-1,5110Aluminium filled, chemical and thermoresistant. Vacuum thermoforming tools and thermal resistant moulds.
ADD-UP2 For gelcoat or polyest Transparent100:1,8-2,2---Special additive compatibilizer gelcoat or polyester/vinylester skin coat with epoxy resins. Please check TDS.

Face casting and mass casting for models, tools and molds. Available in several grades.

Resin Harderner ColourMixing Ratio (W/W)Pot Life min. 25°CMax Thickness mmTG °CCharacteristics
Elan-tech® MC 151F W 500
W 243
W 101
W 57.01
Black100:5
100:12
100:12
100:6,5
20-30
60-80
30-40
40-60
0,5-1
30
20
25
84
75
75
125
Iron filled. Machinable. W500 for gelcoat. W101 or W243 for patterns and metal forming tools. W57.01 for thermoresistant tools.
Elan-tech® MC 152 W 243
W 101
Beige100:12
100:12
110-130
40-50
40
25
60
60
Mineral filled. Machinable. For room temperature pattern and tools.
Elan-tech® MC 153NF W 243
W 101
K 32
W 57.01
Blue100:12
100:12
100:5
100:6,5
60-90
30-40
25-35
60-90
40
25
10
25
65
70
80
122
Filled, abrasion  resistant.  Not machinable. Low thermal expan- sion coefficient. W243 - W101 for room temperature  patterns and tools. K32 and W57.01 for thermoresistant tools.
Elantech® MC 338 W 61 Grey
Aluminium
100:7120-18040240High thermal and chemical resistant, aluminium filled, for solid casting of pilot thermoplastic injection moulds.
Elan-tech® MC 1163 K 21
W 57.01
W 340
Grey
Aluminium
100:6
100:10
100:11
30-40
40-60
80-100
10
10-15 (40)
25 (40)
110
130
135
Aluminium filled. Polishable. High thermal conductivity. W500 for gelcoat and coupling coat. W101 for R.T. tools.Aluminium filled. Can be filled with small aluminium grains for high thermal conductive solid casting. Thermoresistant tools.
Elan-tech® MC 1164 W 500
W 101
W 132
W 340 
W341
Grey
Aluminium 
100:7
100:15
100:11
100:9
100:9
30-40
25-35
60-80
80-100
25-35
1-2
25
100
30-40
15-25
110
70
90
135
133
Aluminium filled. Polishable. High thermal conductivity. W500 for gelcoat and coupling coat. W101 for R.T. tools. W 132-W340-W341 for H.T tools.
Elan-tech® MR 106 W 206 Yellow100:15,5100-12030 (50)75Abrasive-filled. Can be furtherly filled with quartz grains. Low cost mass casting system. PU moulds and tools.
Elan-tech® MR 108 W 206
W 101
Grey100:18
100:16
100-120
30-40
30
20
68
64
Mineral filled. Can be furtherly filled with mineral or aluminium grains. Mass casting system for PU and PU shoes moulds. 

Negative models and prototypes. Fast curing at room temperature.

Resin                  Harderner ColourMixing Ratio (W/W)Pot Life min. 25°CMax Thickness mmTG °CCharacteristics
Elan-tech®   
PC 17
G 127 Beige100:1002-2,55102Rigid resilient unfilled fast casting PU for scale models reproduction.
Elan-tech®
PC 21
G 8G 8+EF 31 Fillite Beige100:25 (plastic)
100:50 (rigid)
(100-50)
2-35(50)43
107
Rigid or plastic unfilled fast casting PU without filler for finishing shoe models or with filler for like wood items.
Elan-tech®
PC 25
PC 26
G 226+EF35P Beige100:100:(300)2,5-3,53-45(70)104Rigids, unfilleds fast casting PU with separate filler for negatives, models, or unfilled for scale models.
Elan-tech®
PC 27LV
G 127+EF35P Beige100:100:(300)4-4,55(100)90Rigid, resilient unfilled PU with separate filler for models. Unfilled for scale models.
Elan-tech®
PC 30
G 37 Blue100:203.5-4.530-5086Rigid, low viscosity filled PU.
Elan-tech®
PC 32NF
G 37 White100:204-530-5082Rigid, fluid filled PU. Sandable, polishable.
Elan-tech®
PC 37
G 37G 9 Red100:20
100:20
7-930-4520-3050-6058
55
Rigid, low viscosity filled PU , machinable, medium and slow cure. Ready to cast for foundry patterns.
Elan-tech®
PC 38 
G 138+EF35P White100:80:(400)12-1815(500)75Rigid resilient unfilled PU with separate filler for mass casting of large press moulds and patterns or unfilled for face casting.
Elan-tech®
PC 39
G 226+EF35P Beige100:100:(300)10-1510(70)80Rigid, unfilled PU with separate filler for medium-large  models.
Elan-tech®
PC 1121
G 121 White100:1103,5-4,53-593Rigid, resilient PU for rapid prototyping  vacuum like ABS material.
Elan-tech®
PU 630
G 8 Beige100:10020-30 sec.20-3075Rigid PU foam, foaming up to 5-10 times in closed/open mould. Very short pot life.

Flexible molds for wax, cement and plaster elements/articles.

Resin Harderner ColourMixing Ratio (W/W)Pot Life min. 25°CMax Thickness mmTG °CCharacteristics
Elan-tech®
PC 6-NF White
G 126 Black
G 130 Blue
G 30 Amber
Grey
Blue
Beige
100:12,5
100:15
100:175
20-30
20-30
20-25
40-50
40-50
40-50
<-40°CElastomeric  PU with different  Shore A: G126/A48, G130/A55. G 30/ A65-70. Ceramic case moulds 
Elan-tech® PC 304 Yellow G 1030 Red
G 1041 Blue
Orange
Green
100:50
100:50
10-15
8-13
50
50
<-40°CElastomeric PU. With G1030  Shore A 30, with G1041 Shore A40. Flexible moulds for plaster and cement elements.
Elan-tech® PU 412 G 31 Beige100:3030-4020-300-3°CFlexible  PU Shore A75, high dimensional  stability in the time. Ceramic case moulds.
Elan-tech®
PC 1055 Amber
G 1030 Red
G 1041 Blue
G 121 Amber
Red
Green
Amber
100:35
100:33
100:40
15-20
15-20
8-20
15-20
15-20
15-20
<-30°CElastomeric PU Shore A 35-55, for flexible pieces and prototypes, tools and moulds.
Elan-tech® PC 1088 Amber G 1030 Red
G 1041 Blue
G 121 Amber
Red
Green
Amber
100:70
100:66
100:40
18-22
18-22
8-10
5-10
15-20
15-20
<-30°CElastomeric PU Shore A 65-90 for flexible pieces, prototypes,  tools and mould.
Elan-tech® PC 8590  G 8590 Milky100:506-815-20<-30°CElastomeric PU Shore A 85-90 for tools of cement printed.
Elan-tech®
PC 6075
G 1075 Brown100:40010-1510-2093Hard elastomeric  PU Shore D70 for face casting foundry pattern, core box and special abrasion resistant parts.
Elan-tech® PC 585 G 185 White10:5035-45 sec.300<-40°CElastomeric PU, foaming  up to 9-18 times in closed/open mould. Very short pot-life.

For laminating or back filling of tamped tools and molds. Available in different grades, including thermally resistant systems.

Resin Harderner ColourMixing Ratio (W/W)Pot Life min. 25°CMax Thickness mmTG °CCharacteristics
Elan-tech®
EC 54NF
K 12
W 25
W 57.01
Pale Yellow100:12
100:12
100:22
25-35
35-45
80-100
5
5-7
5
66
80
93
Low viscosity for backfilling tamped and laminating with glass fabrics for tools and mould.
Elan-tech®
EC 57
K 21
W 57.01
Pale Yellow100:20
100:25
20-25
30-40
2-3
5
112
122
Low viscosity. Thermoresistant tools and moulds. Laminating glass fabrics or backfilling.
Elan-tech®
EC 98N
EC 98NTix
W 52
W 52
Milky100:18
100:16
15-25
15-25
20
5
n.a.Flexible fluid or tixo for casting, laminating or flexible coupling layer.
Elan-tech® EC 130 LV W 341
W340
Light Violet100:30
100:30
8-15
50-70
3
5
125
135
Low viscosity. Thermoresistant until 135°C. Available with different hardeners and reactivity. Pre-pregs tools and composite parts.
Elan-tech®
EC  138
W 340 Pale Yellow100:3075-855150Medium viscosity. Thermoresistand 150°C. Pre-pregs moulds and composite part
Elan-tech®
EC 180
W 340 Pale Yellow100:36220-26010185Medium viscosity. Thermoresistant 150°C. Pre-pregs moulds and composite parts.
Elan-tech®
EC 257
W 61 Pale Yellow100:20:00220-24010190Low viscosity. Infusion thermoresistant composite tools and parts up to 190°C.

Available with glass fibre reinforced for high thickness structure; manual and machine application, different densities, for styling models and parts in syntactic foam.

Resin      Harderner ColourMixing Ratio (W/W)Pot Life min. 25°CMax Thickness mmTG °CCharacteristics
Elan-tech® MS 242 A MS 242 B White100:10012-2520-3083Hand applied epoxy paste for styling models and syntactic foam for composite parts.
Elan-tech® MS 252 NF W 252 BLU
W 242 BLU
Grey Light
Blue
100:12-15
100:10
40-50
40-55
2560
48
Glass fiber reinforced epoxy paste for tools and negatives.
Elan-tech® MS 253 K 21 BLU Grey Light
Blue
100:05:0020-301558Rollable glass fiber reinforced paste for tool with calibrated thickness.
Elan-tech® MS 655 A
MS 657 A
MS 658 A
MS655B
MS657B
MS658B
Brown/Grey100:10035-453068
68
63
Machine applied epoxy pastes. Several low densities (d=0,6-0,7-0,75) for large CNC master and style models in automotive and marine applications.

Available as condensation or addition curing, for casting, brush or paste for manual application. Several shore hardness available.

Resin                  Harderner ColourMixing Ratio (W/W)Pot Life min. 25°CMax Thickness mmTG °CCharacteristics
Elan-tech® RTV 2216 Cat. THM-1 White100:520-30300<-50°CPolycondensation cheap RTV for shoes moulds replica. No tear resistant.
Elan-tech® RTV 44P28 Cat PM Yellow100:430-405-10<-60°CPolycondensation paste RTV for copies. Coloured gel hardeners in tubes.
Elan-tech® RTV 4410 Cat. TH-1Cat.THM-1RTV Additix 54F White100:5
100:5
100:0,5-2,5
30-40
15-25
300
300
1-10
<-60°CPolycondensation casting RTV Shore A 10 for very soft flexible moulds; with RTV Additix 54-F added, by brush/spatula.
Elan-tech® RTV 4427 Cat. TH-1Cat.THM-1RTV Additix 54F White100:5
100:5
100:0,5-2,5
30-40
15-25
300
300
1-10
<-60°CPolycondensation casting RTV Shore A 25 for flexible shell mould. With RTV Additix 54-F added, by brush/spatula.
Elan-tech® RTV 5520A RTV 5520BRTV Additix 54F Light Yellow100:100
100:0,1-0,5
20-30300<-90°CRange of RTV polyaddition casting silicone Shore A 20-30-40, very fluid, easy mix ratio, no shrinkage over time, tear resistant. With RTV Additix 54-F added, by brush/spatula. Pottery ceramic case-moulds, plaster and cement moulds, pre-pregs tools
Elan-tech® RTV 5530A RTV 5530BRTV Additix 54F Light Green100:100
100:0,1-0,5
20-30300<-90°CRange of RTV polyaddition casting silicone Shore A 20-30-40, very fluid, easy mix ratio, no shrinkage over time, tear resistant. With RTV Additix 54-F added, by brush/spatula. Pottery ceramic case-moulds, plaster and cement moulds, pre-pregs tools
Elan-tech® RTV 5540A RTV 5540BRTV Additix 54F light Blue100:100
100:0,1-0,5
30-40300<-90°CRange of RTV polyaddition casting silicone Shore A 20-30-40, very fluid, easy mix ratio, no shrinkage over time, tear resistant. With RTV Additix 54-F added, by brush/spatula. Pottery ceramic case-moulds, plaster and cement moulds, pre-pregs tools
TSE 3478T A
TSE 3488T A
TSE 3478T D
TSE 3488T C
Translucid Uncolored100:10
100:10

200-240
70-90
300<-90°CPolyaddition RTV Shore A 41, translucid, medium viscosity, no shrinkage, tear resistant. TSE3478T-A is oil bleed  grade.
RTV 664A RTV 664B
RTV Additix 54F
Light Blue100:10
100:,1-0,5
40-50300<-100°CPolyaddition RTV Shore A 55-60, High viscosity, no shrinkage, tear resistant. Approved F.D.A. With RTV Additix 54-F, by brush/spatula.

Water solvent acrylic resin, plaster like, with superior mechanical characteristic. Handworks similar to stones or architectural elements; application by brush or lay-up. VOC free.

Resin            Harderner ColourMixing Ratio (W/W)Pot Life min. 25°CMax Thickness mmTG °CCharacteristics
Elan-tech® P-Cast A 02 P-Filler BW For tools Natural White45:10022-30Any thicknessQualsiasi spessoren.a.Water solvent acrylic resin for making tool and parts by brush, casting or laminating in combination with D5 tri-axial fiber glass and chopped strand glass. FR version  is certified fire resistant class.
Elan-tech® P-Cast A 02 P-Filler ART natural-withe for elements Natural White50:10022-30Any thicknessQualsiasi spessoren.a.Water solvent acrylic resin for making tool and parts by brush, casting or laminating in combination with D5 tri-axial fiber glass and chopped strand glass. Fr version is certified fire resistand class.
Elan-tech® P-Cast A 02 P-Filler FR for fire resistantelements Natural White35:10022-30Any thicknessQualsiasi spessoren.a.Water solvent acrylic resin for making tool and parts by brush, casting or laminating in combination with D5 tri-axial fiber glass and chopped strand glass. Fr version is certified fire resistand class.
Elan-tech® P-TIX White2-4% on P-CastAdditive thixotropic for P-Cast like gelcoat or putty.

Consumable materials as glass fabrics, calibrated wax sheets, fillers, release agents, color pastes.

Glass Fabrics

C3 glass fabric verranne              - 100 g/m2

C4 glass fabric verranne               - 200 g/m2D2 glass fabric verranne               - 540 g/m2D5 glass fabric tri-axial roving                       - 200 g/m2

 

Fillers and fibers

EF 18/T                          
Neutral, green, brown hollow microspheres

EF 34                               Talc powderEF 36                               Pyrogenic silicaEF 73                                 Milled cotton
Ecka AS 31               Aluminium powder EF 26/H                                 Aluminium grains 0,6- 1,5 mmEF 14                                 Black mineral grains 0,5-1,5 mmA 20                                 Chopped strand glass 6 mm
EF 35 P                     Aluminium Hydroxide EF 05                                   Quartz grains 0,3-0,7 mm

 

Color pastes suitable for epoxy and PU

COL. 224 - RAL 9017              
Black soluble opaque

COL. 34 - RAL 9017              
Black opaque

COL. 35 - RAL 1004                
Yellow opaque

COL. 36 - RAL 5002    
Blue opaque
COL. 37 - RAL 3002                
Red opaque
COL. 38 - RAL 6016                  
Green opaqu
COL.101 - RAL 9010          
White opaque
COL. 102 - RAL 1013
Botticino opaque